My machines
Posted: Thu Oct 08, 2015 6:19 pm
I recently finished the latest round of upgrades/alterations for my Rostock max, and figured I might as well finally get around to showing it, and a bit more of my workshop. it's not hugely impressive, since I've only in the past few years started acquiring CNC tooling. But there is a good quantity of more traditional tools in the workshop.
NOTE: I tried resizing the images as BBcode says should work, but it simply broke them in the preview. I'm sorry, but they have decided to be huge. So I spoilered all the images, which does work
So, to start,
The printer has a cable conduit up one side to give me space for a 5V rail to the upper deck, to power the amplifier for the PT100s. It's major overkill and a bit ugly, and we plan to replace it with something nicer once the heated chamber is built so that we know our constraints. (I'm thinking to print one in sections and make the section breaks where the cabling to small heaters and fans for the chamber escapes) the other side will likely get a similar one.
The printer at the halfway stage, vomiting forth a veritable horde of wiring. (note to self, ask for larger extrusions on V3 to make it easier to run wiring, increase stiffness, and eliminate cable conduits. 80/20 1020 would be ideal, and then the towers could potentially match the machine)
the bed closer, kinda showing the bed and heat spreader. Also shows the Vandal switch, which considering the beauty of the Rostock, I had no qualms about the price, especially with the nice touch of the illumination. Fit in the normal hole size, although it wanted a 5V from the power supply for the LED, since it had a top voltage of 12 for the LED, and some people had had issues with them in the past due to transient issues (better safe than sorry) The heat spreader is 1/8 inch aluminum just cut out. I have a spare one since I ordered a 12X24 inch sheet. the vendor also shipped me a 1/4 inch sheet on accident, which I'm saving for now. (we did ask there customer support about it, they said to keep it, it wasn't worth the restocking and shipping) that I plan to face down to a lower thickness and just put PEI straight on top of it, to make sure it's dead flat.
one of the two heater blocks for the hotend, that's a PT100 volcano block, which while not as nice as E3Ds will no doubt be, is here now, and was free since we had scrap aluminum. both blocks are PT100 enabled, so we can easily just unplug a block topside from the amplifier and the terminal block to make swapping quick. No worries for me about melting the terminals on that block though, since it's fairly beefy.
And yes, all the wiring on the top deck passes through here, except the fans (and endstops). I didn't see a point since I had homogeneous wiring all the way down to the effector for them, and crimped terminals there. It makes debuging easier, since we can swap just about any part out quickly.
The PT100 amplifier sits inside a little casing, which is supposed to be covered, between the struts for the spool mount, and is fed by a 3 pin connector off a dead (at least now) computer fan, which is also sleeved and goes to the terminal block. I figured it looked nicer and was cleaner.
A little USB charging port to sit on the 5V rail, since we already had it up there, and wanted some more load on it, since while modern power supplies shouldn't need load on the rail to stay stable, we liked the belt and suspenders approach. Plan to make a cutout for it in the front plate under the lettering up top, since the acrylic is A) bent, and B), taken for something else. Haven't yet, as we haven't dialed in a cut profile for our laser on it, and would rather not wing it.
The something else mentioned above. E3D logo extracted from their website, to show our support for their excellent hotends, also eventually the status LEDs for the temperature controller, and maybe stuff like the the heater on the hotend, various fans, will hide behind the panels.
The latest iteration of our groove mount. since we have a laser cutter, we figured we might as well make it ourselves, and save the time/shipping from seemeCNC. Not that their stuff isn't cool.
The tool boxes, and the reel of fuses from mouser (yeah, I was dumb while doing something and blew F3.)
Filament storage. 3 5G buckets, with screw top gasketed lids, and silica driers in each bucket. maybe overkill, maybe not enough. Currently, two of the buckets are pretty full, and PLA is the emptiest with only 2 reels in it.
And now, the rest of the shop (some of it, at least. there's more stuff here, but i figured most wouldn't care)Aforementioned laser cutter
Support equipment hiding under/behind the cutter. Duct goes through the wall of the barn and vents directly outside, well away from any doors in or any other ventilation.
Some of the other tools on their stands. The cart which looks like it has shelves inside hides a belt/disk sander and a rotary oscillating spindle sander (I swear it has another name, but I can't remember it) Planner is just low enough to nearly escape the picture.
An old lathe meant for wood-working, now sits behind the printer. It has a smaller brother and a grinder to go with it, but they are hiding elsewhere since it's not in use currently.
Beyond that, the Rostock is sitting on an ikea table in the shop, which we chose since a 19 inch rackmount server will go perfectly under it, and thus we could leverage that. But we haven't gotten around to finishing a design for a laser cut server chassis. But we want that so we can have an actual print server out there with matter control and so on, so we don't have to trek out with a laptop or SD card to do work. We're waiting on building a heated chamber until we make a run to US plastics to get poly, as well as acrylic for the laser. current plans are for a Rymnd.com style chamber. I have the new ball joints on order already, USPS says they will be here on Saturday (not that I precisely trust that) Eventually, I have plans for a watercooled E3D cold side, for a single hotend, as well as a dual. But that will wait for now, as until I know it's a problem, I don't plan to try machining one. A big concern would be humidity unless we put an actual radiator on it, rather than just a tub. Thus why I don't want to do that yet. We've already replaced the original rostock power supply with a modular one from Corsair, and my god it makes a huge difference in how much room there is down there. We may add an SSR and a 24V power supply to the thing, although they may end up external with connectors in the bottom, since we can hide them inside the table, and thus have more room for airflow in the base to cool the rambo. Which would also let us increase the size of the wiring to the heated bed without pissing off Geneb
NOTE: I tried resizing the images as BBcode says should work, but it simply broke them in the preview. I'm sorry, but they have decided to be huge. So I spoilered all the images, which does work
So, to start,
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And now, the rest of the shop (some of it, at least. there's more stuff here, but i figured most wouldn't care)
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Beyond that, the Rostock is sitting on an ikea table in the shop, which we chose since a 19 inch rackmount server will go perfectly under it, and thus we could leverage that. But we haven't gotten around to finishing a design for a laser cut server chassis. But we want that so we can have an actual print server out there with matter control and so on, so we don't have to trek out with a laptop or SD card to do work. We're waiting on building a heated chamber until we make a run to US plastics to get poly, as well as acrylic for the laser. current plans are for a Rymnd.com style chamber. I have the new ball joints on order already, USPS says they will be here on Saturday (not that I precisely trust that) Eventually, I have plans for a watercooled E3D cold side, for a single hotend, as well as a dual. But that will wait for now, as until I know it's a problem, I don't plan to try machining one. A big concern would be humidity unless we put an actual radiator on it, rather than just a tub. Thus why I don't want to do that yet. We've already replaced the original rostock power supply with a modular one from Corsair, and my god it makes a huge difference in how much room there is down there. We may add an SSR and a 24V power supply to the thing, although they may end up external with connectors in the bottom, since we can hide them inside the table, and thus have more room for airflow in the base to cool the rambo. Which would also let us increase the size of the wiring to the heated bed without pissing off Geneb