Quality Calibration Assist
Posted: Sat Aug 01, 2015 7:06 pm
Hey all,
So after much adjustments, here's where I am at:
http://imgur.com/a/hNVI3
There are two primary issues I run into on prints:
1) Horizontal ridging. I'm assuming this is mechanical but I'm not sure where to look. Belts are fairly taut, I can pull about an inch and they are nice and taut. Should that be a bit more 'tight'? Carriages should be nicely set up, Tricklaster CF arms, can double check the spacers on the effector to make sure they are properly set up. This is actually an overall improvement, the ridging is far less than it used to be without the CF arms, but I'd like to see if I can get even more out of it. I have to put it in that light for it to even show up though, otherwise the surface finish seems quite nice.
2) The edge ridging. I'm thinking accel/jerk issue, possibly? Moves too fast at the sudden angle or something along those lines.
I'm using Slic3r w/ Rep Host. Speed is ~80 for infill, 45-60 for perimeters. I think I took ext. perims down to 40, but it didn't seem to make too much of a difference. SeeMeCNC PLA White @210, though I'm about to run out and Inland PLA/PETG is next on my list, so who knows how that will change things. .2mm layer height, .5mm nozzle, .5mm extrusion width.
Three layer fans, but they all kind of point too much at the hotend and force the temp to 205 or lower. I've added some duct tape and am working on a somewhat modified version of guanu's blower to point more 'down.' Maybe I've installed them wrong (the little white tab goes on top of the tabs on the effector right?), but whatevs. There are three of them and they for the most part work well (finished the maketest overhang model w/o an issue at least so thrilled with that)
Most other settings (accel) are all defaults. Extrusion steps per mm is what is in the build manual, nothing special there. I did try to calibrate but it seems like I'm getting a pretty consistent 100mm of filament out of the EZ Struder at any given time. Should probably look at it again (motors running @ 145 as per the build manual).
As far as I can tell everything is at a 90 degree angle to what it needs to be. Screws, bolts and the like should be nice and tight.
Any ideas? I mean as it is this is a huge improvement, I used to get dips about .5 to 1mm deep, now its all a nice smooth surface with some errant ridges here and there
Dimensionally thinks look alright. have to do a few more tests at a later date (catsitting and the damn creature is too attracted to the hotend for my comfort). The MakeTest xy resonance model was within .01 or .001 mm, so these delta arms are incredible and I'm super thrilled about them.
Thanks all
So after much adjustments, here's where I am at:
http://imgur.com/a/hNVI3
There are two primary issues I run into on prints:
1) Horizontal ridging. I'm assuming this is mechanical but I'm not sure where to look. Belts are fairly taut, I can pull about an inch and they are nice and taut. Should that be a bit more 'tight'? Carriages should be nicely set up, Tricklaster CF arms, can double check the spacers on the effector to make sure they are properly set up. This is actually an overall improvement, the ridging is far less than it used to be without the CF arms, but I'd like to see if I can get even more out of it. I have to put it in that light for it to even show up though, otherwise the surface finish seems quite nice.
2) The edge ridging. I'm thinking accel/jerk issue, possibly? Moves too fast at the sudden angle or something along those lines.
I'm using Slic3r w/ Rep Host. Speed is ~80 for infill, 45-60 for perimeters. I think I took ext. perims down to 40, but it didn't seem to make too much of a difference. SeeMeCNC PLA White @210, though I'm about to run out and Inland PLA/PETG is next on my list, so who knows how that will change things. .2mm layer height, .5mm nozzle, .5mm extrusion width.
Three layer fans, but they all kind of point too much at the hotend and force the temp to 205 or lower. I've added some duct tape and am working on a somewhat modified version of guanu's blower to point more 'down.' Maybe I've installed them wrong (the little white tab goes on top of the tabs on the effector right?), but whatevs. There are three of them and they for the most part work well (finished the maketest overhang model w/o an issue at least so thrilled with that)
Most other settings (accel) are all defaults. Extrusion steps per mm is what is in the build manual, nothing special there. I did try to calibrate but it seems like I'm getting a pretty consistent 100mm of filament out of the EZ Struder at any given time. Should probably look at it again (motors running @ 145 as per the build manual).
As far as I can tell everything is at a 90 degree angle to what it needs to be. Screws, bolts and the like should be nice and tight.
Any ideas? I mean as it is this is a huge improvement, I used to get dips about .5 to 1mm deep, now its all a nice smooth surface with some errant ridges here and there
Dimensionally thinks look alright. have to do a few more tests at a later date (catsitting and the damn creature is too attracted to the hotend for my comfort). The MakeTest xy resonance model was within .01 or .001 mm, so these delta arms are incredible and I'm super thrilled about them.
Thanks all